XPRESS
Xpress custom letterman jacket with embroidered team logo and chenille patches

XPRESS

JACKETS

Speed & Value

ELITE

JACKETS

Premium Bespoke

ELITE
Elite premium championship jacket with custom embroidery and twill applique
FootballBasketballBaseballSoccerWrestlingHockeySoftballTrackVolleyballSwimmingGolfBowlingFootballBasketballBaseballSoccerWrestlingHockeySoftballTrackVolleyballSwimmingGolfBowling

Custom Letterman Jackets

The varsity letterman jacket is the most personal piece of athletic gear a student ever owns — and one of the few they keep for the rest of their life. Wool-melton body in school primary color, genuine leather sleeves in school secondary color, chenille varsity letter on the left chest, embroidered name on the right, graduation year on the lower sleeve. Built to your student-athlete's measurements in our Columbia, South Carolina facility.

Signature Collection

CHOOSE YOUR MODEL

Xpress custom letterman jacket with embroidered team name and chenille patch

XPRESS JACKETS

XPRESS

Quick-turn custom letterman and championship jackets for schools, varsity teams, championship rosters, and corporate programs. Quality wool-melton bodies with leather sleeves, embroidered team identity, and your colors.

  • Ships in 3–4 weeks from approved proof
  • Wool-melton body with genuine leather sleeves
  • Embroidered team logo and player name
  • Chenille letter patches in school colors
  • Snap-front closure and knit ribbing
  • Quantity discounts for full rosters
Get Xpress Quote
Elite bespoke championship jacket with multi-color chenille applique and embroidered detail

ELITE JACKETS

ELITE PREMIUM

Fully bespoke championship jackets for state title runs, conference champions, and college programs. Original CAD-designed patches, premium materials, and white-glove design consultation for hardware that gets photographed every time the team wins.

  • Ships in 4–6 weeks from approved proof
  • Heavy 24oz wool-melton body
  • Top-grain leather sleeves with cuff detail
  • Custom 3D chenille and twill applique patches
  • Pantone-matched embroidery and trim
  • Optional satin lining with custom interior printing
  • White-glove design consultation included
Start Elite Design

Two Tiers

CHOOSE YOUR LEVEL

Xpress custom letterman jacket with embroidered team name and chenille patch

XPRESS JACKETS

Quick-turn custom letterman and championship jackets for schools, varsity teams, championship rosters, and corporate programs. Quality wool-melton bodies with leather sleeves, embroidered team identity, and your colors.

  • Ships in 3–4 weeks from approved proof
  • Wool-melton body with genuine leather sleeves
  • Embroidered team logo and player name
  • Chenille letter patches in school colors
  • Snap-front closure and knit ribbing
  • Quantity discounts for full rosters
Get Xpress Quote
Elite bespoke championship jacket with multi-color chenille applique and embroidered detail

ELITE JACKETS

Premium

Fully bespoke championship jackets for state title runs, conference champions, and college programs. Original CAD-designed patches, premium materials, and white-glove design consultation for hardware that gets photographed every time the team wins.

  • Ships in 4–6 weeks from approved proof
  • Heavy 24oz wool-melton body
  • Top-grain leather sleeves with cuff detail
  • Custom 3D chenille and twill applique patches
  • Pantone-matched embroidery and trim
  • Optional satin lining with custom interior printing
  • White-glove design consultation included
Start Elite Design

Gallery

JACKET COLLECTION

What a Letterman Jacket Is Supposed to Represent

A letterman jacket is not just a school jacket — it is a recognition garment. The student athlete earns the right to wear it by meeting their school's varsity-letter eligibility requirements (typically a minimum number of game appearances or competitive seasons in a recognized sport, though many schools also award academic, music, drama, and activity letters). The big chenille block letter on the left chest — the varsity letter — is the visible proof that the wearer has met that standard.

Because the jacket is earned rather than purchased generically, it carries the student's individual identity. The first name is embroidered on the right chest. The graduation year is stitched on the lower sleeve. Sport patches, captain pins, and award medals get added over the wearer's high school career — many seniors finish high school with a letterman jacket that has six to ten patches and pins across the front, sleeves, and back, each one representing a specific recognition.

Traditional Construction — Wool Body, Leather Sleeves, Chenille Letter

We build letterman jackets the traditional way that has defined the garment for a hundred years. The body is 100% wool-melton in the school's primary color (wool keeps the structure crisp and stands up to weather and wear). The sleeves are genuine leather (top-grain on Elite builds, full-grain on Xpress) in the school's secondary color. The cuffs, waistband, and collar are knit ribbing in school colors with a contrast stripe — the classic letterman look.

The chenille varsity letter — the big block letter on the left chest — is built from chenille yarn (the looped, fuzzy texture that gives chenille its name) sewn onto a felt backing in school colors. The letter is the centerpiece, sized roughly six to eight inches tall. The student's first name is embroidered above the right chest pocket in matching thread color. The graduation year goes on the lower right sleeve in chenille numerals. The school name often arcs across the back in chenille block letters.

Patches, Pins, and the Letterman Add-On Tradition

Part of what makes a letterman jacket personal is the layering of patches and pins added over the years. Sport-specific patches (a football, a basketball, a baseball, a track shoe) attach below the varsity letter, one for each sport the wearer letters in. Year-pins denote each year the letter is earned (a freshman, sophomore, junior, and senior pin). Captain pins, all-conference pins, all-state pins, all-American pins each attach to the chest as those recognitions are earned.

We ship every letterman jacket with the initial setup (varsity letter, name, year, school name on back). Additional patches and pins are added either by the athletic department (most common), a local tailor (for individual additions over time), or back through our shop (we offer post-purchase patch additions for any of our jackets at any time).

Academic, Music, and Activity Letterman Jackets

Most letterman programs in 2026 recognize more than just athletics. Academic letters (typically awarded for sustained high GPA or AP-program completion), music letters (band, orchestra, choir), drama letters (theater productions, speech and debate), and activity letters (robotics, debate team, mock trial, model UN) all qualify for letterman jackets at most high schools.

The construction is identical to athletic letterman jackets — same wool body, same leather sleeves, same chenille varsity letter. The difference is in the patches and pins: a music-letter jacket carries a musical-note or instrument patch, a drama-letter jacket carries a theater-mask patch, a robotics-letter jacket carries the team number and an FRC patch. We work with the school activity coordinator to source the correct insignia for each program type.

Our Process

FROM DESIGN TO DELIVERY

01

Share Your Program

Send your school name, mascot artwork, team colors, and player roster. We work with logo files in any standard format.

Design consultation for custom letterman jacket order
02

Free Digital Proof

Our designers render a full-color digital proof showing front and back patches, sleeve embroidery, and individual player customization before any material is cut.

Digital proof preview for championship jacket design
03

USA Manufacturing

Once approved, your order moves to our Columbia, South Carolina facility. Wool-melton bodies, genuine leather sleeves, and chenille patches are stitched and assembled in-house.

Custom jacket assembly in South Carolina factory
04

Ship to Your Program

Bulk team orders ship together for the awards banquet, championship ceremony, or end-of-season presentation. Rush production is available.

Championship jackets boxed and ready to ship

FAQ

Frequently Asked Questions

A letterman jacket is a varsity-team jacket featuring a wool-melton body, genuine leather sleeves, a chenille varsity letter on the left chest, and the wearer's name and graduation year embroidered on the front and sleeve. Eligibility to wear one is set by each high school's athletic department — typically student-athletes who earn varsity-level participation in a recognized sport over a minimum number of seasons. Many schools also award letters for academics, music, drama, and other activities.
Standard construction is a 100% wool-melton body in the school's primary color, genuine leather sleeves in the school's secondary color, knit ribbing at the collar, cuffs, and waistband with a contrast stripe, snap-front closure, and a satin lining inside. The chenille varsity letter is sewn onto a felt backing in school colors, and the name and year are embroidered in matching thread. Elite-tier builds upgrade to 24oz wool and top-grain leather.
Yes. We have no minimum order quantity — a single letterman jacket for one student-athlete gets the same construction quality as a fifty-jacket varsity-roster order. Many parent and grandparent gift orders come through our quote form every year. Share the student's measurements, school name, mascot, colors, varsity letter, name, graduation year, and sport when requesting a quote.
Yes. The construction is identical to athletic letterman jackets, but the patches and pins are different — a music-letter jacket carries a musical-note or instrument patch, an academic-letter jacket carries the school's academic insignia, a robotics jacket carries the team number and program patch. We work with the school activity coordinator to source the correct insignia for each program type.
Full-roster orders are one of our most common order types. We work with one coordinator on the program-wide base design (school mascot, colors, varsity-letter style, year format), then collect individualized sizing and engraving forms from each athlete. Our team handles the data collection workflow so the athletic director, booster coordinator, or parent volunteer does not have to chase down individual forms from every player.
Yes. We ship every letterman jacket with the initial setup (varsity letter, name, year, school name). Patches and pins for additional sports, years, captain status, and all-conference / all-state recognition can be added at any time — either by the athletic department, a local tailor, or back through our shop. We accept post-purchase patch additions for any letterman jacket we have built.
Standard production is three to four weeks for Xpress builds (proven letterman construction with embroidered customization) and four to six weeks for Elite builds (premium materials, Pantone-matched trim, original CAD chenille work). Rush production is available for graduation banquets, awards ceremonies, and senior recognition events — share the deadline with your quote request.

Ready to Outfit Your Championship Team?

Custom letterman jackets, championship jackets, and team outerwear designed and embroidered in our South Carolina facility. No minimums, free digital proof, made in the USA.

Get Free Quote